My name is Pam best and I am currently the Senior Project Manager with MNC contractors. I also am the director of pre-construction services, so I wear two hats and that makes me very fortunate in that I get to experience a project from the very beginning until the end. I’m also lucky in the fact that I was with Lynn back at the beginning of the lean construction Institute, so I was very lucky that we were able to participate in a lot of the early and founding programs.
It is a journey and you never get there it is exactly true. You know I have been lucky in the sense that I work right now only on major hospital projects and so I think that puts us in a position that we have the opportunity to perhaps use it more than others. However, if I had to guess, it feels infancy, so maybe more like 20 percent.
Well, to me our end client is actually, in the case of a hospital, the patient in that client. The patient in that hospital. So, it is very important to the hospitals how they actually deliver care to their patients and they want to do a better job. Insurance companies don’t pay them what they used to. So, we were very fortunate on the Akron Children’s Hospital that we were part of a lot of the early studies to where they determined the travel of a patient inside of the hospital, and what it was like for the parents. And so, we had incredible opportunities, and I hope to have similar opportunities again at some point in my career. But we had a deeper understanding and a deep connection, and we cared so much about what we were going to contribute to the lives of these children when they were in the hospital. So for me personally it pulls to the heartstrings and it’s what I care about is the end client.
For me it is. It’s a passion for me, because I really do care about the difference we can make in a community. I think one of the key things that can be done is to actually select very carefully and particularly the people from an organization. It’s not just about picking a company that’s done it before or maybe hasn’t done it before. It’s about the individuals that you select from that company because they need to want to learn. They need to want to expand their knowledge. It is scary to change and to learn when you already have a routine you’ve settled into. And this time we’re gonna change it we’re going to really turn your world upside down and we’re going to do it completely different. And that’s frightening for people. I mean I believe very strongly that people go to work wanting to do a very good job for their clients. And when you’re learning something new it’s hard to feel very comfortable and very sure about what you’re doing and so it takes time and it takes practice. And I think it is very key to pick individuals that have the courage to forage through that because it is a lot of work.
That’s a very good question, and that’s very challenging and near impossible to answer. We struggle with that ourselves. How do you get people in an industry to want to change? I think in truth, there has to be that desire for it to go forward from the very top of the company. But you’ve got to have people at all levels of the company that truly want it to succeed. And it’s something that it’s probably going to start small and it may only grow one or two people at a time.
Lean construction is a chance to be a leader. It is a chance to walk into a room and start something brand new for yourself. It’s a chance to stand out. Quite frankly it’s a lot of work but it’s extremely rewarding because you have the opportunity to work with peers that are like minded and care deeply about all the companies being successful. Everyone being successful for the client and you also get to meet, in my case since it’s hospitals that I am fortunate enough to work, with the surgeons, doctors, nurses and patients and it just develops a whole different level of connection and you look at the world completely differently. So for me, it’s the only way.
I’ve heard the term, yes, and we have used it. You know it is challenging for me. That is one of the things that’s hard, It is hard to stick with because there is such a mountain of stuff you have to do every day. And I’ll be honest, that one is a challenge. We do care a lot about keeping everything organized for the people on the field, to where they’ve got everything they need. And that part is a little easier because you can regulate that a little bit better I think. But it’s very difficult. Something like that in preconstruction is very hard. It’s something I find challenging as a senior project manager.
When they first arrived, it was a very small number. But the flip side of that is, because of the projects that I’ve been on, it’s probably higher than the average, which is a result of having worked with the same partners more than once. But we haven’t been fortunate enough in several cases because that would obviously speed the whole thing ahead. When you form a bond with people you’re working with, you feel like you could start way ahead of the starting line if you’re with a group of folks that are like minded and I’ve done it before. However, it’s not a high number.
It’s like everything with lean, it’s about continuous improvement. So, you have got to be brave enough, and go up to the board and you just start. And that is one of the great things about it though, because for everybody in the room, it’s going to be new for a lot them. And everyone wants to help you. You know everyone wants everyone else in the room to succeed, because then we all succeed as a group. Basically you just have to be brave and start.
Before you’re comfortable, I’m going to tell you you’ve got to go through three to five sessions. Then you’re going to lose that comfort because maybe you’re talking about it in a subject that’s very near and dear to your heart and very easy. But then when you come back and maybe you do a session on preconstruction or on design or the documents, etc, and you’re going to be uncomfortable and it’s like you’re gonna have to relearn again. So it takes a long time. It’s the duration of a project. Because it’s developed, and you get better with the teammates that you’re working with and more comfortable because each team is going to be different. So I think in truth you really do start over every time.
I’ve been through several projects that have onboardings and because of the fact that I’m on at the beginning of the project, those onboarding sometimes are the length of two days. Sometimes on a project it’s multiple sessions spread out over a period of months. But by the time you get to where we’ve got the field coming in that’s pretty well boiled down to an hour of onboarding or something and the group sizes change based on the number of people you’ve got. The onboarding is done throughout the entire project and on all the projects that I’ve been on the onboarding has largely been led by the general contractor. But then of course we have our own things that we do with the men and women that come to work for us.
Unfortunately, I tend to put way too many items on the list, so I haven’t gotten better at that. It changes based on the project that I’m on.
If the team is all working together, and you’ve got the steady education, and everyone is working together and others can help and share duties, then I find that that’s really where it’s worked out the best.
When you’re operating with a larger group, it’s hard to be as successful I think.
When we started on the Akron Children’s Hospital, one of the things that the folks from Boldt told us is, you know we’re going to do something really great on this project. We’re going to do takt scheduling and you’re gonna love it, and it’s going to be the best thing you’ve ever did, and you will never want to do another job without it. With that selling story that they gave us we were all very apprehensive and we’re scared to death and didn’t believe a word they said. But we worked together on that and developed the takt schedule. And you’re right it’s a cadence that you go through the areas and in the end of the project I will tell you that it’s the only way I want to do work. It spoiled me beyond belief and everything else feels like we’re falling short if we’re not doing takt scheduling. So, I am very anxiously awaiting my next project that actually uses takt scheduling again.
On the Akron Children’s Hospital project, we setup a series of reviews. I believe the first takt we had was a two week duration. We would have the engineers and owner come in and review the work that we had put in place. Before we’d done too much work, we could make any changes that needed to be made to where we could correct and get the right quality, the right product, everything where it needed to be, to where everyone was happy. And then when you’ve got that team, that then go into the next area and they repeat that work you get better and better and better and you’re able to track your labor in that area. Such as the number of people you have, the number of hours they put into it, and you can watch through that progression as you get better and if something happens in an area that you fall off of that improvement, then you need to get in there right away and look and see what happened that caused that.
Everyday can feel like a critical path day and that’s a little frightening. It does require everyone to maintain that cadence and stay on that beat. It forces you to do your work in your time because the people after you depend on you. The people who were ahead of you, you depend greatly on them getting out of the area. Having it clean and ready for you. And so, there is a huge responsibility to your peers when you’re in that case, but it was one of the most rewarding things we’ve ever been part of.
I mentioned before that people are used to doing the work in a certain way, that they’ve done all their lives and very proud of coming into work knowing exactly what to do, how they’re going to do it, because it’s relatively been the same through their entire career. And so again it’s scary to change. There is a natural resistance and fear to not know the answer to a question. You don’t want to not know what you’re supposed to do because it’s a different way of thinking. It’s a different way of building. So, there’s a challenge there, but what we found with our people is after they got into it, and we’re doing it, it became something that they also embraced very much because you had a consistency in your day. You knew what was going to happen. You knew the people that were ahead of you, the people that were behind you, and what they needed you to do, and they were teammates that wanted to help you. So, it was very rewarding for us. I spoke with several of our people that felt like they had peaked in their careers as being part of that project with us.
So, while that’s exciting to know that you were part of something that special for the people that were working with our company on the hospital. The flip side of that is it was kind of sad to think that they had peaked on this project and they’re afraid they’re not going to get to do it again. So, as I mentioned Akron’s Children stuff is very special for us.
I think the biggest obstacle that we had was that there were certain areas where the congestion of our work was a lot higher than in others. In hindsight we would have put more time into certain areas. We would have increased either the number of passes that we had through, or we would have lengthened the time because there’s only so many people you can get into an area. So, I think that was probably a challenge, because we weren’t meeting our numbers at that point. We were falling behind, and we were having to put in overtime or an extra day. And you don’t like that feeling. So that was probably the biggest hurdle that we had.
The Akron Children’s Hospital project has been over for several years, and every time I run into anyone from that project team we have a kinship and a bond. We went through something very special together. Every A3 that we did, everything in front of us was always through the eyes of a child. To be a part of something that’s special you don’t forget that. And so that is something that was done very well. The hospital’s engagement with us was at such a level that it’s just unforgettable. Quite frankly I would love to work with all those people again. Obviously, there’s always things that could be gone better, and there were things we struggled with, but with some things that what we know today and the way we’ve developed further with our bim leaders, I believe if we were to do that phase again we’ve got a lot more we could contribute personally and that would make it easier for everybody.
We started on that project really with a lot of education, and there were continual training sessions and you know we read books together, we watched movies together, and would analyze them. People there in Akron that were part of the project, including nurses, would invite us to their homes for dinner. There was such a huge level of involvement, that we felt part of the community and we cared so much about the children. The project actually did a full scale model of different areas of the hospital in a tire shop with full size sheets of cardboard and set up the rooms. And as we developed through the job there were times when we had prices on everything to where the staff could go in give feedback that could lead to savings and we could use that money to do something else. We could see how we were part of helping them determine how to use their money the way they needed to use it. And where the space was better for them for when they delivered care. There’s just so many success stories, but the Akron project was something very special.
There was a lot of integrity. There was accountability, quality, and safety of course. I probably should’ve listed that one first, but it was just so important to make a difference in that community, and to be able to change people’s lives.
One of the things I think that makes a difference, is as we work together, all of us in the big room. You’re at the same table with the electrical contractor and with fire protection and as you hear what matters to everyone else then you learn to think in a broader sense. Then you’ll hear the nurses talk or the doctor talk about something, and so in the back of your mind you get a sense of what’s going to matter to them. I like to think that I’ve managed to collect some of those different memories and some of those things that are important, so that when I go into the next job, even if it is not operating to this extent, I still can try to help others because that’s what matters. That we’re all working together despite whatever we’re surrounded with and whatever conditions that project has. But if we’re all working together then it’s just a better experience for everybody.
Speaking up was encouraged, and if we would hit a bump in the road we would bring everybody together and have a retrospective of why this happened. It led to difficult conversations and those are certainly hard, and they’re uncomfortable at times, but they’re critical. You’ve got to speak up. If there is a person in the room that doesn’t speak up, then that doesn’t help anyone at all. So, you have got to be the type of person that is very comfortable doing that and is comfortable being challenged. In the end it’s about what’s good for the whole. We’ve got to think globally like that to make the whole difference for the project.